How to Build a Garage Work Bench

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Update time : 2019-05-13 10:03:39

A Workbench is the most significant device at any shop. ought invent too a traditional Workbench or a floating-shelf armchair that maximizes space, pursue these instructions.

1. build a Custom-Sized Workbench

1) decide the dimensions of the Workbench. standard the desired length, width, and altitude relative ought your career universe and write these dimensions down.

2) discover a armchair top. You can use thick, wooden, butcher-block-style Workbench tops (which are fairly pricey), thin, hard, wooden sheets though industrial armchair tops (which are more affordable), or a little pieces of plywood stacked above peak of each other. though a thick, sturdy, affordable alternative, salvage a solid-core door; refrain your local listings, discover a rebuilding center, or even ask around at a building undergoing renovation. The most significant brood ought maintain at brood is that the Workbench to exist flat and sturdy.
  • Cut the armchair peak ought size if necessary.

3) chop four legs from 4x4s. The length of each leg to exist the desired altitude of the armchair minus the thickness of the armchair top.

4) chop four leg braces from 2x4s. if you desire the peak of the Workbench ought exist blush with the frame under it (which you will exist building at Steps 8 and 9), each brace to exist identical ought the width of the armchair peak minus the width of two 2x4s; however, if you’d comparable the frame ought jut slightly out from under the armchair top, which can exist useful though storing clamps, though example, chop the braces ought equal length though the width of the armchair top.
  • Since 2x4s aren’t really 2 x 4 inches and can sometimes even modify at thickness, standard the (skinny) width of your 2x4s though a right cut.

5) spot each peak leg brace above a mingle of legs. put down two of the 4x4s perfectly comparable ought one other accordingly that the distance from the outer left edge ought the outer right edge equals the length of the brace. put one leg brace across them accordingly that it is blush with both the sides and (what will eventually be) the tops of the legs. cite above the other leg pair.

6) Bolt each peak leg brace ought a mingle of legs. Using a 3/8-inch (10-mm) drill bit, drill two holes transparent across both the 2x4 and the 4x4. invent certain ought drill the holes at a diagonal from each other (i.e. one at the peak left, one at the bottom right) accordingly that you will afterward exist able ought adapt a third bolt into the universe between. Moving from the 2x4 ought the 4x4, glide bolts across the pre-drilled holes. shut them by sliding washers above the ends and holding them at lay with nuts, which you can tighten with a wrench. when you’re done, the bolt ends to cane out of the 4x4s. cite above the remaining leg pair.

7) Bolt the bottom two leg braces ought the legs. Flip one of the leg pairs above and cite the process you followed at Steps 7 and 8 with another brace; however, instead of lining the brace up with (what will eventually be) the bottoms of the legs, arise them a little inches accordingly that they won’t sit blush with the floor. when you’re done, you will eat a peak brace at the peak of one aspect of each leg mingle and a bottom brace shut the bottom of the other aspect of each leg pair.
  • If you used to comparable ought build a low shelf across the bottom braces, spot them accordingly provided that they conduct no arise above 1/3 of the altitude of the legs; the lower the braces, the more firm the armchair will be.

8) chop two peak supports from 2x4s. each uphold to identical the length of the armchair top.

9) Bolt the peak supports into place. put the leg pairs down with the peak braces facing outwards (i.e. away from one another) accordingly that the distance from the outer left edge ought the outer right edge equals the length of the peak support. lay one of the peak supports across the leg pairs accordingly that it lines up with the peak braces. Pre-drill a hole across the peak uphold and into the 4x4 above too aspect (making certain ought drill between the existing bolts) and then bolt the uphold into lay with automobile bolts. Flip the structure above and cite above the other side. when you’re done, your four legs to exist surrounded by a frame at the top.

10) link the Workbench top. put the piece(s) at lay and pre-drill bolt holes downward across the underlying supports where necessary. Screw automobile bolts into lay ought secure.
  • If you eat a thick armchair top, count bolting from the bottom up; this will maintain the armchair peak even and bolt-free. However, only conduct this if the armchair peak is thick enough that it won’t danger popping off of the bolt ends.

11) link a low shelf if desired. Simply standard the dimensions between sum four legs, chop a shelf ought this size from your desired material (ex. plywood), and screw into place.

12) end the armchair if desired. Sand the timber even and use stain, varnish, polyurethane, etc.

2. build a robust Floating Shelf ought use though a Workbench

1) link a need 2x4 (38×89 mm) horizontally ought the wall studs. (If your wall is hard brick, stone, etc., this manner will no assist you). The length of the 2x4 will exist the length of the workbench and to exist sized accordingly. (In this example, we are using a 16-foot / 4.8-meter piece.) use a soul even ought invent certain that this is attached horizontally.
  • Depending above the steel shelf brackets you eat (and how far the hole is from the stoop at the bracket), you can lack a 2x6 (38×140 mm) instead.
  • The peak of the 2x4 strip at this instance is 3 ought 3.5 feet (approximately 1 meter) off the ground. if you lack park a vehicle at your garage and it needs ought adapt under the shelf, clarify though any additional clearance required (i.e. your vehicle's hood).
  • Use 2.5-in / 6.5 cm screws (or 3-in / 7.5-cm screws if going across drywall) ought link the 4-in (89-mm) even appearance against the garage wall studs.

2) link another bit of timber of the equal dimensions beneath the first one. The gap between the two comparable strips to exist determined by the length of the steel shelf bracket.

3) link the shelf brackets ought the two strips. The heavier duty the shelf bracket, the better. The peak of the bracket is blush with the peak surface of the upper strip. use a plywood bit above peak (a temporary shelf) and then butt the shelf bracket against it. use 1.5-in (3.8-cm) screws ought then link the brackets. You will purpose up with two strips against the wall with a queue of shelf brackets attached ought them. The shelf brackets to exist spaced about 2 feet (.6 meters) apart.
  • If desired, shelf brackets can exist alternated; heavy duty, lighter duty, heavy duty, etc. at order ought adapt toolbox placement and ought exist able ought comfortably drag up a armchair under the workbench.

4) chop 3/4-in (2-cm) thick plywood into 2-ft (.6-m) broad planks. A 4x8 ft (1.2 x 2.4 m) part will career vigorous though this purpose. lay one of the planks above the shelf brackets and screw the plank ought the upper strip at the top/rear. lay the second plank next ought (left or right of) the first one and participate the two end-to-end with a 6 at (15.25cm) x 18 at (45.7 cm) bit of plywood under the two plank ends.

5) lay another strip across the peak of the shelf and screw into the wall studs.

6) use a front strip across the bottom edge of the shelf. adhere and screw a 1.5 at (3.8 cm) by 3/4 at (1.9 cm) maple strip that's though need though your shelf. This strengthens the Workbench peak still absorbing wear and tear.

7) link drawers ought the underside of the shelf. These slim drawers will adapt any little tools you can have. The drawers to exist 2 feet (.6 meter) wide, eat a depth of 1.5 at (3.8 cm), and extend 18 at (45.7 cm) ought the back. ought invent and link the shelves:
  • 1x4 ((19×89 mm) pine strips can exist attached ought the bottom of the shelf. The short divide of the strip can exist attached with adhere and screws ought the plywood sheet.
  • Attach metal drawer slides ought the strips.
  • Construct drawers with a hardboard foundation and pine sides (1x2in or 2.5 by 5 cm). Edges involve the matching drawer slides. These drawer boxes are then slid into the pine strips that are attached ought your plywood plank.
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